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Re: Cotton Waiex 191 - N191YX

First rivets!
by Bryan Cotton
Sat Sep 21, 2013 5:32 pm
 
Forum: Photo Album
Topic: Cotton Waiex 191 - N191YX
Replies: 1560
Views: 4182923

Re: Cotton Waiex 191 - N191YX

Skins....
by Bryan Cotton
Fri Sep 20, 2013 9:45 am
 
Forum: Photo Album
Topic: Cotton Waiex 191 - N191YX
Replies: 1560
Views: 4182923

Re: Heat and aluminum

One chart I looked up says that either the tensile ultimate or yield strength does not change at 350F for less than 6 minutes on temperature, or for 300F at less than 30 minutes. Ageing temperature for bringing the material to the T6 condition is 320F. I have belt sanded a lot of edges, and I don't ...
by Bryan Cotton
Thu Sep 19, 2013 1:13 pm
 
Forum: General Discussion
Topic: Heat and aluminum
Replies: 3
Views: 2637

Re: Heat and aluminum

Tony,
Either annealing or changing temper of aluminum generally requires temps in excess of 500F. I have friends at work who can more definitively answer the question for 6061-T6. I will get back to you. I think you are fine however.
by Bryan Cotton
Thu Sep 19, 2013 6:54 am
 
Forum: General Discussion
Topic: Heat and aluminum
Replies: 3
Views: 2637

Re: Cotton Waiex 191 - N191YX

I assembled the left hand side with similar results. This time I was careful to take the springback out of the flanges, so the bottoms were 90 and the tops matched the angle of the front spar in the plans. I did not think that would make a difference for a dry fit, as on the right side the clecoes w...
by Bryan Cotton
Wed Sep 18, 2013 10:09 pm
 
Forum: Photo Album
Topic: Cotton Waiex 191 - N191YX
Replies: 1560
Views: 4182923

Re: Cotton Waiex 191 - N191YX

Trial assembly of right stab. Root rib seems too short though it measures up right.
by Bryan Cotton
Tue Sep 17, 2013 10:54 pm
 
Forum: Photo Album
Topic: Cotton Waiex 191 - N191YX
Replies: 1560
Views: 4182923

Re: Left & right, plus hole alignment

All, A happy ending. Clecoing in from the root to tip, I realized it was only the last 4 or 5 holes that were poorly aligned. I clamped the hockey stick in a vise (between two pieces of pine) and gave it a tweak, and the holes lined up well at #40 and cleaned up at #30. I clamped the hockey stick fl...
by Bryan Cotton
Mon Sep 16, 2013 9:02 pm
 
Forum: General Discussion
Topic: Left & right, plus hole alignment
Replies: 4
Views: 4054

Re: Left & right, plus hole alignment

Kerry says it is OK to flex the fingers over and updrill/rivet it that way. I may look at sliding the hockey stick slightly to share the misalignment so I can get it cleaned up with the #30 bit.
by Bryan Cotton
Mon Sep 16, 2013 4:32 pm
 
Forum: General Discussion
Topic: Left & right, plus hole alignment
Replies: 4
Views: 4054

Re: Left & right, plus hole alignment

Thanks for the reply Keith! The bend in the hockey stick is away from all the holes, so there is no way it can affect the alignment out at the fingers. I suspect there is thermal expansion at play when the holes are piloted, and when it cools the fingers warp. More likely to be an issue in .25 than ...
by Bryan Cotton
Mon Sep 16, 2013 11:33 am
 
Forum: General Discussion
Topic: Left & right, plus hole alignment
Replies: 4
Views: 4054

Re: Cotton Waiex 191 - N191YX

First clecoes! Found some mixed up labeling of left and right parts, plus the holes don't line up great. I posted some questions here, at sonextalk, and with Sonex tech support.
by Bryan Cotton
Sun Sep 15, 2013 6:21 pm
 
Forum: Photo Album
Topic: Cotton Waiex 191 - N191YX
Replies: 1560
Views: 4182923
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