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Adam had MLK day off so he made the prop spacer. Rather than make the complicated shape on the plans, we glued a luann plywood spacer onto the thick spacer. https://s14.postimg.org/c24nlmp8x/prop_spacer.jpg We made a simple compass to mark the cutout. You can see on the other side I filed a little d...

Steve is right!

Thanks Gordon! You may like our Saturn rebuild blog too: http://www.saturnfans.com/forums/showthread.php?t=230898 We have 3000 miles on it now. Ryan, you are right, can't see that crack. Our canopy frame is all painted, so time to put the hook back on and install the spring. https://s14.postimg.org/...

Welcome to the forums Nicholas! I'd suggest getting your ratings first and then jumping into a project. Good luck!

It should be considered that the design is the property of Sonex. Reverse engineering and publishing it is not a great thing to do.

How about a drop of rustoleum on the threads?

Also extra stuff adds weight and cost.

I've worked for two airframers. I don't share your concerns. Remember these are semi-monocoque airframes. The skins carry the loads. The bellcrank mount is pretty stiff. The wing and fuselage are also very torsionally stiff. There is nothing wrong with not having a rod end on every joint. History of...

Thanks Keith. I found both a Lincoln stick welder and an oxy-acetylene setup on Craigslist for $125 each. Either would be good I think.

One of the kids in my troop wants to buy a welder for cheap. Any recommendations on this one?
https://m.harborfreight.com/90-amp-flux ... 61849.html

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