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Kerry says it is OK to flex the fingers over and updrill/rivet it that way. I may look at sliding the hockey stick slightly to share the misalignment so I can get it cleaned up with the #30 bit.

Thanks for the reply Keith! The bend in the hockey stick is away from all the holes, so there is no way it can affect the alignment out at the fingers. I suspect there is thermal expansion at play when the holes are piloted, and when it cools the fingers warp. More likely to be an issue in .25 than ...

First clecoes! Found some mixed up labeling of left and right parts, plus the holes don't line up great. I posted some questions here, at sonextalk, and with Sonex tech support.

Hi all, Working on my tail, I am pretty sure the left and right forward stab spars had the wrong stickers on them. Same for the -05L and -05R clips. Am I crazy or is this a common labeling mistake? I piloted up my laser drilled hockey stick holes to #40. If I cleco in the root first, I have to flex ...

That is part of what I was wondering, thanks David. I am planning on having my son do one of the hockey sticks and I think I will give him the drill press and I will freehand the other one.

Thanks Eric, I will do that. I should start this afternoon.

First, Thanks Kevin Conklin for posting your frustrations. They made me think and that helped. Observations: 1) the 1" half-hole worked good. I never bothered with the 1.5" half hole. See my Waiex 191 thread in the photo section if you have not yet. 2) you need a 1" solid steel bar. M...

Success! Did it in one set of parts.
Deleted a photo for quota

Thanks. I agree there is very little sport in matched hole parts, that is why I went that way! Even with the matched hole parts there is still some virgin metal to drill through.

Thanks Robbie! Do you pilot through the pinhole side or does it not matter?

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Re: Left & right, plus hole alignment

Re: Left & right, plus hole alignment

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Left & right, plus hole alignment

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Re: Laser drilled holes