Major airframe modification

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Major airframe modification

Postby lpaaruule » Mon May 01, 2023 10:44 am

Anybody have experience with modification of an existing airframe from a regulatory standpoint?

For example, I know that there has been extended wingtip modifications. That seems like a major modification because it could result in much more main spar stress.

With that in mind, and the fact that having a sport plane doesn't mean as much as it did before basic med, if each wing was shortened 14", what would be involved to stay legal?

I like the idea of the Sonex high wing, and Xenos detachable wingtips. I know that Glasair III has something similar.
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Re: Major airframe modification

Postby GraemeSmith » Mon May 01, 2023 5:41 pm

It's an EXPERIMENTAL. Knock yourself out. You do the math. You figure if it is safe. You put it back in Phase 1. You test it. It's legal if you survive!
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Re: Major airframe modification

Postby lpaaruule » Mon May 01, 2023 8:49 pm

I suppose the hard part would be insuring it. Also if ever decide to sell, it would might complicate things.

It’s probably not worth the hassle.
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Re: Major airframe modification

Postby Skippydiesel » Wed May 03, 2023 8:45 pm

Cant speak for Uncle Sam (& friends) but here in Australia, Graeme's advice is good.

Insurance - no problem. Your premium may initially be higher but then I pay additional cause its a tail wheel.

Selling - As long as you declare all structural and other potential safety issues (in writing dated & signed by both you & purchaser) its "Caveat Emptor"
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Re: Major airframe modification

Postby lpaaruule » Sun May 07, 2023 2:45 pm

Thanks for the input.

I suppose hiring an aircraft structural engineer isn’t out of the question either.
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Sonex N454EE Plans# 1509
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First Flight 12/21/2017
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Re: Major airframe modification

Postby Skippydiesel » Mon May 08, 2023 6:52 pm

lpaaruule wrote:Thanks for the input.

I suppose hiring an aircraft structural engineer isn’t out of the question either.


Always a good strategy to run modifications past a number of experienced builders - humans don't have origional thought/concepts, we build on the experience of others. In doing so we minimise the risks of failure/error and the time taken to "jump" to a hopefully workable solution.
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