SonexBuilders.net

A Forum for Sonex Aircraft Builders and Enthusiasts

Skip to content

LogoLogoLogo
random user submitted photo

Cotton Waiex 191 - N191YX

Use this area to create a thread with photos from your build.
Post a reply

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Thu Jan 16, 2014 11:36 pm

We started drilling the pulley brackets in tonight. Right side is good. For the left side, after I pilot drilled the extra holes in the bracket as specified by Kerry, I clecoed it on backwards. Whoops. Time to hit the Sonex online store.
Attachments
image.jpg
These holes were good.
image.jpg (112.3 KiB) Viewed 121888 times
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
Top

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sat Jan 18, 2014 9:29 pm

For the forward skin bend I screwed a little piece of oak to the table and put a radius on it. I used a 2x4 to clamp it down and bent it over with another 2x4 and a mallet. I wish I had used the brake. It will be good enough though. I have an 8' Tennsmith but it is over at EAA 1414 and I don't have a key.
Attachments
image.jpg
Clamped
image.jpg (81.14 KiB) Viewed 121869 times
image.jpg
The bend
image.jpg (84.72 KiB) Viewed 121869 times
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
Top

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sat Jan 18, 2014 9:34 pm

I have finished all the splice plates. Adam did the pilot drilling. I did the edge finishing, chamfering, and bending.
Attachments
image.jpg
This holds the plate in place and locates the bolt.
image.jpg (103.91 KiB) Viewed 121868 times
image.jpg
Ready to press
image.jpg (107.05 KiB) Viewed 121868 times
image.jpg
Finished parts
image.jpg (82.43 KiB) Viewed 121868 times
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
Top

Cotton Waiex 191 - N191YX

Postby Sonex1517 » Sat Jan 18, 2014 10:14 pm

Oh those are a pain in the.....


Sent from my iPad using Tapatalk HD
Robbie Culver
Sonex 1517
Aero Estates (T25)
First flight 10/10/2015
375+ hours
Jabiru 3300 Gen 4
Prince P Tip
Taildragger
N1517S
User avatar
Sonex1517
 
Posts: 1670
Joined: Fri Jun 03, 2011 10:11 am
Location: T25 Aero Estates, Frankston, TX
Top

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sat Jan 18, 2014 10:52 pm

The part I did or what comes next?
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
Top

Cotton Waiex 191 - N191YX

Postby Sonex1517 » Sat Jan 18, 2014 11:16 pm

Getting them to lay flush and stay that way.

Making them wasn't that bad - getting them to have flush edges....ugh....


Sent from my iPad using Tapatalk HD
Robbie Culver
Sonex 1517
Aero Estates (T25)
First flight 10/10/2015
375+ hours
Jabiru 3300 Gen 4
Prince P Tip
Taildragger
N1517S
User avatar
Sonex1517
 
Posts: 1670
Joined: Fri Jun 03, 2011 10:11 am
Location: T25 Aero Estates, Frankston, TX
Top

Re: Cotton Waiex 191 - N191YX

Postby jmattson » Sun Jan 19, 2014 1:43 am

Parts look great Bryan, nice to see your son getting into the action as well.
Josh Mattson
Sonex #555
Springfield, Il.
jmattson
 
Posts: 24
Joined: Sun Aug 18, 2013 11:32 pm
Top

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Jan 20, 2014 1:11 am

I was thinking I was tired and should go to bed. Then I saw Robbie's post and went to the hangar. I got 3 out of the 4 longerons piloted to the skins.
Attachments
image.jpg
First longeron
image.jpg (99.47 KiB) Viewed 121822 times
image.jpg
Now at 3/4
image.jpg (80.01 KiB) Viewed 121822 times
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
Top

Re: Cotton Waiex 191 - N191YX

Postby Sonex1517 » Mon Jan 20, 2014 10:21 am

I'm hoping that was my post about the progress on 1517 that you referenced and not my post about the splice plates being a pain.... :D

Great progress Bryan!!!
Robbie Culver
Sonex 1517
Aero Estates (T25)
First flight 10/10/2015
375+ hours
Jabiru 3300 Gen 4
Prince P Tip
Taildragger
N1517S
User avatar
Sonex1517
 
Posts: 1670
Joined: Fri Jun 03, 2011 10:11 am
Location: T25 Aero Estates, Frankston, TX
Top

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Jan 20, 2014 11:59 am

Robbie,
It was. I find present progress more inspiring than future problems!
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77
Top

PreviousNext
Post a reply

Return to Photo Album

Who is online

Users browsing this forum: No registered users and 4 guests

Powered by phpBB © 2000, 2002, 2005, 2007 phpBB Group

SonexBuilders.net is NOT affiliated with Sonex Aircraft LLC. Discussion contents reflect the views of individual participants only. The owner of SonexBuilders.net makes no guarantees about the correctness or the accuracy of ANY of the information on or in any area or page of SonexBuilders.net. Verify ALL information obtained from SonexBuilders.net with the kit designer, equipment manufacturer, or other original official source before using that information. By participating in this website in any form, (including but not limited to reading, viewing, posting, and private messaging) you agree not to hold the owner (AVED LLC), owner members, forum members, or advertisers of SonexBuilders.net legally liable for information found on any of the pages of the website.

SonexBuilders.net is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites.