Cotton Waiex 191 - N191YX

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Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sat Nov 02, 2013 4:18 pm

Tail tips marking
Photo deleted for quota
Last edited by Bryan Cotton on Wed Apr 09, 2014 10:05 pm, edited 1 time in total.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Bryan Cotton
 
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Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Thu Nov 07, 2013 12:32 am

Double ended clecos and figure 8 masking tape. Time to rivet, but we won't get a chance until Friday.
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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Fri Nov 08, 2013 10:07 pm

Began riveting the skins. Ran out of time, will finish Sunday. Adam let me do the last 10 tonight.
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Total focus
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Chugging through it
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No clecos
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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sun Nov 10, 2013 7:10 pm

Adam got the other sides of the skins riveted as far as we can go before we install the tail on the fuselage. Awesome.
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One side down, one to go
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Riveting and shop- vacing
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The finished product
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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Nov 11, 2013 5:13 pm

The stabilizers are wrapped in old t shirts and stored under the workbench. We have started on the ruddervators. I saw this idea for drilling the hinges somewhere.
Workbench storage photo deleted for quota
Attachments
image.jpg
Hinge drilling jig
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Last edited by Bryan Cotton on Wed Apr 09, 2014 10:06 pm, edited 1 time in total.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Mon Nov 11, 2013 7:58 pm

One last stabilizer picture!
Attachments
image.jpg
Two tails!
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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Sonex825 » Tue Nov 12, 2013 9:36 pm

Nice drilling jig... Simple, repeatable, effective! I should have made something like that! Oh well, next one!
Sonex825
 
Posts: 28
Joined: Sun Feb 12, 2012 1:06 am

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sat Nov 16, 2013 4:05 pm

Ruddervator skins trimmed with a cutoff wheel on my grinder. Then the belt sander, files and scotch brite. Drive horns bent and clecoed to the root ribs.
Attachments
image.jpg
Ruddervator progress
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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Sun Nov 17, 2013 6:29 pm

Adam drilled up the left side while I helped Matthew on his project.
Attachments
image.jpg
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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

Re: Cotton Waiex 191 - N191YX

Postby Bryan Cotton » Wed Nov 20, 2013 11:25 pm

Late night at the hangar again. I am drilling skins. The wood is a quick little surrogate rib I made to support the skin while drilling. Helps a lot. One thing I figured out is you don't really have to measure out the holes for the angled part on the root - just lay a straight edge across the other marks and mark the intersection with the line 1/4" from the edge.
Attachments
image.jpg
Drilling skins with the fan tool
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Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
User avatar
Bryan Cotton
 
Posts: 5469
Joined: Mon Jul 01, 2013 9:54 pm
Location: C77

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