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Re: Ken's Sonex 1243

PostPosted: Wed May 11, 2016 9:46 pm
by Sonex1243
Slow progress. Fit and pilot drilled the right wing tip. Was a little rough and I too, will need to play with fiberglass to fix a few dings.

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Laid out the leading edge cutout for the right wing light
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The big scary cut, measured over and over, just need to cut it out!
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Re: Ken's Sonex 1243

PostPosted: Fri May 13, 2016 9:53 pm
by Sonex1243
Scary cut done! Time for filing etc...


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Re: Ken's Sonex 1243

PostPosted: Wed May 18, 2016 10:45 pm
by Sonex1243
Slowly picking away at the lens install for the right wing. Cleaned up the edges of the cutout and fabricated the lens retainers. Riveted in the upper retainer and have the lens all prepped for marking and trimming. Will get it done eventually..

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Re: Ken's Sonex 1243

PostPosted: Thu May 19, 2016 6:54 am
by Bryan Cotton
Hey Ken,
I recognize those parts. I see you went with nutplates also. Looks great!

Re: Ken's Sonex 1243

PostPosted: Fri May 27, 2016 8:46 pm
by Sonex1243
Did you do the duckworks lights Bryan?

Finished the right wing landing light lens today. Also finished riveting the ailerons, decided to install the tips and mask and paint later.Will up-size the wing tip once I get the tip light mount pods fitting right.

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Starting the left wing landing light and wing tip after the holidays, off to the cabin!

Re: Ken's Sonex 1243

PostPosted: Fri May 27, 2016 8:56 pm
by Bryan Cotton
Ken,
I did not. I have the Fresh Aero lights:
http://www.freshaero.com/tlrlight.html

The parts look similar. I do like the Fresh Aero kit.

Your progress looks great!

Re: Ken's Sonex 1243

PostPosted: Sat May 28, 2016 7:38 am
by Sonex1243
Bryan, those fresh aero's look really nice, the retainers do look alike. Once the left wing is finished, it's on to the aft fuselage.

Re: Ken's Sonex 1243

PostPosted: Wed Jun 01, 2016 8:42 am
by Darick
Ken, nice job on the lights!

Re: Ken's Sonex 1243

PostPosted: Sat Jun 04, 2016 9:19 pm
by Sonex1243
Thanks Darick!

Left wing landing light install progressing slowly. Leading edge cut out and upper lens retainer fabricated and installed. Just need to flip the wing over for the lower retainer and lens install.

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Re: Ken's Sonex 1243

PostPosted: Mon Jun 06, 2016 9:12 pm
by Sonex1243
Finished the left wing light lens install last night and fit the wing tip tonight. As far as I can go on the wings for now, will install the aileron weights after I get the bolts swapped out for countersunk screws since there is a slight rub on the rib with the AN bolts. Once I get the gauge pod and pulsar EXP light fit better, will upsize and install the tips.

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