Vic's Sonex 969 Scratchbuilt project

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Re: Vic's Sonex 969 Scratchbuilt project

Postby ihab » Sun Apr 06, 2014 1:00 am

Thanks Vic and Bryan!

Ihab
Ihab Awad, San Jose, CA
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Re: Vic's Sonex 969 Scratchbuilt project

Postby Bryan Cotton » Sun Apr 06, 2014 7:14 am

My torch was a Home Depot special. It is a Victor knockoff. The single stage regulators were junk. I bought some old smith regulators on eBay and some small torch tips at the welding supply store. If you want quality gas welding stuff for cheap eBay is your friend. Buy old stuff, name brands. I took a class, but the real learning was from welding scrap. Lots of it. So far on my hummelbird I have welded up the landing gear. I have a Skybolt in my future.
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Re: Vic's Sonex 969 Scratchbuilt project

Postby ihab » Sun Apr 06, 2014 11:51 am

Bryan Cotton wrote:If you want quality gas welding stuff for cheap eBay is your friend. Buy old stuff, name brands.


Just checked eBay and you're right! Thanks!

Ihab
Ihab Awad, San Jose, CA
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Posts: 159
Joined: Sat Mar 09, 2013 1:45 pm
Location: San Jose, CA (KRHV)

Polishing Flaps

Postby vicdelgado9 » Fri Apr 11, 2014 7:04 pm

While I am waiting for more sheetmetal to come in and finish my wing skins and ailerons, my Nuvite order has just come in, so I decided to do a little polishing on my flaps today. I made several passes with the F9 and did a couple with the C grade to test it. Here are my results. I can still see the swirl marks in the metal, but clarity is not bad. One full flap represents about 5 hours of polishing both sides (only upper side with C grade though)

Image
The before and After photo

Image
The polished hand photo for clarity :)
Vic Delgado
Sonex "CorVex" #969 Plans
3.0L Corvair, tail dragger, single stick
Houston, TX
Expercraft Builders Log
complete: tail,wings, welded & angle parts
"Old Corvairs never die, They just earn their wings".
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