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W23 acro aileron drive horns and W04 regular ones

Discussion for Sonex builders on specific plans page experience. These posts are limited to technical suggestions such as assembly order, challenges, or techniques related to specific plans pages.
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W23 acro aileron drive horns and W04 regular ones

Postby Bryan Cotton » Fri Jun 26, 2015 10:28 pm

I was trying to come up with a way to mount the drive horn to the dimensions shown. Came up with this:
Image

It is a piece of scrap with a hole 21/32" from the edge. Nicely sets the distance as shown on the plans.
Trued up the flanges, put two ribs together, and transferred two holes:
Image

Then I clecoed the drive horn between and transferred the remaining holes.
Image
Bryan Cotton
Poplar Grove, IL C77
Waiex 191 N191YX
Taildragger, Aerovee, acro ailerons
dual sticks with sport trainer controls
Prebuilt spars and machined angle kit
Year 2 flying and approaching 200 hours December 23
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Bryan Cotton
 
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Re: W23 acro aileron drive horns and W04 regular ones

Postby Sonex1243 » Mon Aug 31, 2015 8:56 am

Great tip Brian, used the same sequence this weekend when I started mine. Just need to upsize, debur and rivet the assemblies.
Ken S
SONEX #1243 N424SX (reserved)
Tail complete, wings done
Fuselage on gear
Jab 3300 received!
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